Tag: slurry

The importance of managing manure on-farm 

Written by Becky Willson, Business Development & Technical Director.

Manure is a fantastic on-farm resource. This is because it can deliver a source of nutrients that can be used to grow crops, as well as enhancing soil biological activity, feeding the soil microbes and helping provide a steady supply of organic matter. This can ensure that soils are in the best condition structurally, chemically and biologically. Manure is one of the most important resources that is produced on-farm, and should be valued rather than seen as a waste product. 

A key way to be able to reduce reliance on fertilisers is to develop efficient and effective strategies for managing nutrients and manures on-farm. 

Nutrient management planning

Managing nutrients in a systematic way through planning is a vital aspect of sustainable farming. It is a ‘win-win’ practice which generates advantages across economic and environmental parameters, and allows for the creation of a sustainable agricultural system which is resilient to climatic and economic change. 

Nutrient management planning facilitates optimal use of nutrients from all available sources. Matching inputs of nutrients (from fertilisers and organic manures) to the demand from the crop will allow for an optimal yield, minimise the use of nutrients (which saves costs) and minimises the risk of losses to the environment from nutrients.  

Slurries and solid manures are valuable fertilisers but may also be potential sources of pollution. Within increasing economic and environmental pressures on farm businesses, it makes sense to exploit the fertiliser value of manures while taking action to prevent pollution. 

Most farm assurance schemes require a manure management plan to be completed as part of the certification process. However even without the compulsion of a scheme, having a plan which marks out any environmental features, watercourses, sloping fields which may cause run off and any areas will be a useful resource to consult before applying manures.  

The need for effective manure management

The most effective way of dealing with livestock manures is to apply them at appropriate rates to agricultural land for the benefits of soil and crops. Getting manure management right allows for sustainable use of resources which provides economic savings and reduces the amount of artificial fertiliser that is required. Manures, when stored and applied correctly have fantastic benefits in building resilience within your farming system, cutting costs and lowering your carbon footprint, however if they are applied in too high a quantity or at the wrong time of year then they are an environmental risk. So it is the job of farmers to maximise the benefits that can arise and minimise the risks.

Nutrient management planning to mitigate greenhouse gas emissions

Nitrogen emissions to the air from farms include greenhouse gases, the most potent of which is nitrous oxide. Nitrous oxide is one of the biggest contributions that agriculture makes to climate change. Soil nitrous oxide emissions originate from three sources, soil microorganism activity (55%), organic manure applications (18%) and Nitrogen fertiliser applications, (27%). As such, careful management that maximises the efficiency of any fertiliser applied, takes account soil and climate conditions, and uses the nutrients within manures for crop growth will help to reduce the amount of nitrous oxide lost. 

Nutrient and manure management planning will also help reduce ammonia emissions. While ammonia isn’t a greenhouse gas, it negatively impacts air quality and human health. The amount of ammonia which is lost depends on a variety of factors including manure type, the method and timing of applications, soil pH, the weather conditions at spreading, the soil moisture content and how the manure is stored. As such there are a variety of mitigation options available that are made easy by planning how manure is managed to reduce these risks. 

Soil Testing

Although not always considered as linked to nutrient management planning, monitoring and controlling the pH of soils on-farm is the first step toward good nutrient management. If soil pH is not correct then any nutrients that are applied through fertiliser or manure applications will not be available to the crop and may be lost from the soil incurring costs, reduced yields and pollution issues. 

Effective use of manures – Storage

Having sufficient slurry or manure storage means that effective nutrient management planning is much easier. With sufficient storage capacity, slurries and manures can be applied at the optimal time for plant growth and crop uptake, as well as being applied when the soil and field conditions are right and damage (including compaction and run off) is minimised.  However for some farmers who don’t have enough storage, slurry has to be spread in less than ideal conditions, when there is little crop growth and nutrient uptake. It is in these situations where environmental losses can be the highest. 

Thankfully there are ways that storage can be optimised. This can include minimising the amount of rainfall that is able to enter the store. Rainfall can dilute the nutrient content of the slurry but also costs more in manure application – more water is held within the slurry leading to a higher volume to be spread. Mending guttering, diverting clean water away from stores and covering yards to minimise the amount of water that is entering the store are all low cost ways to help maintain the nutritional value of the manure and also reduce costs. Covering stores is also an option and there are various cover options that are available depending on the store type and design. Floating covers will also reduce the amount of ammonia which is released into the atmosphere which has air quality benefits. 

With solid manure it is important to consider the siting of field heaps and managing the heap to ensure that Nitrate leaching is minimised. Composting of FYM will provide a more stable and uniform material which will have benefits for soil biology, but will not provide such a high readily available Nitrogen source as fresh manure. 

Effective use of manures – Application 

Ensuring that manures are applied at the right rate and the right time is the most important step to reducing environmental risk and improving economic performance of the farm.  The method of application can affect the amount of nitrogen that is available to the crop. Although the total nitrogen content within the manure cannot be altered by the method of application, the proportion of the nitrogen that is available to the growing crops is improved by using low trajectory machinery.

Spreader technology has developed over recent years so that now there are numerous options available for spreading slurry (where losses are potentially higher). Broadcast spreaders will waste nutrients, but this can be minimised by using injection or band spreaders which put the slurry directly on the soil surface or into a narrow slot. For solid manures, the evenness of spreading is far improved by using a rear discharge spreader. If manure or slurry is to be incorporated, ensuring that it is done quickly after application and not just left on the surface where the nutrients may well be lost is important.

Optimising the use of manures and slurries on-farm will provide benefits through improving profitability, resilience and soil health. For more information on manures and nutrient management planning please visit the FCT toolkit pages to access a range of resources.  

Methane Capture from Slurry

A Farm Net Zero (FNZ) event held in March 2023, Trenance.

Methane emissions from livestock make up a large part of a farm’s carbon footprint, capturing and processing these emissions can help to reduce the carbon footprint. Farm Net Zero Monitor Farmers, Katie and Kevin Hoare, milk 120 cows on a 130-acre Cornwall Council holding which required investment to improve slurry storage. They have worked with Cornish company Bennamann as part of a pilot with Cornwall Council to install a covered slurry lagoon that captures and processes methane gas for use as a fuel. A group of farmers met to learn more about the system, with talks from Dr. Chris Mann, co-founder of Bennamann, and George Mills, Area Sales Manager at New Holland who supply methane-powered tractors. This event was made possible with thanks to the National Lottery Community Fund who fund the Farm Net Zero project.

Chris Mann explained how the Bennamann system works, and how it can allow slurry pits to become mini power stations. Slurry is scraped into a reception pit where it is macerated to enhance breakdown and then into a well-insulated lagoon where microbial activity produces methane and other gases, as it does in an uncovered pit. The gases are collected by the cover, processed in a shipping container-sized plant unit with the cleaned methane pumped into another reception chamber sitting above the slurry pit. This processed methane can then be bottled and used as fuel in New Holland’s methane-powered tractor, or in a Bennamann methane-powered generator to provide electricity either for on-farm use or sold to the grid. 

George Mills showed the group around New Holland’s methane-powered tractor. Currently, this is able to do four hours of work on a single tank, with a range-extending fuel tank/front weight increasing this to twelve hours. Although slightly more expensive than a diesel tractor, the ability to run on home-produced gas can mean it is cheaper to run in the long-term by avoiding fluctuating fuel prices. Plus, the reduction in diesel use can have major benefits to reducing the farm’s carbon footprint.

Kevin and Katie say the covered and processed slurry is a better product to use as it is almost like digestate, allowing them to apply it with a trailing shoe between grazings and reduce the amount of artificial fertiliser they require. They are now able to meet all the grassland’s P and K needs from slurry, which has clear financial benefits and also helps their carbon footprint by reducing demand for carbon-intensive artificial fertiliser. A grass yield trial is in development to quantify the benefits of the new slurry.

The ultimate aim for Trenance is to go off-grid, with the methane capture system providing all the fuel for machinery and electricity. Katie and Kevin are keen advocates for agriculture’s role in providing climate change solutions and feel it is important for farmers to tell their story to the public to demonstrate their commitment to the environment. Using the Farm Carbon Calculator for Trenance through the Farm Net Zero project shows that the new slurry store is capturing around 600 tonnes of CO₂e from methane, putting the overall carbon footprint at 0.13 kg of CO₂e per kg Fat- and Protein-Corrected Milk (FPCM).

Key takeaways:

  • Methane capture from slurry reduces the farm’s carbon footprint by preventing methane entering the atmosphere
  • Using processed methane as fuel also reduces emissions from red diesel and electricity use
  • The methane capture system has financial benefits through reductions in fuel/electricity purchases, the option to sell gas and the ability to use slurry more effectively and replace bought-in fertiliser.

Farm Net Zero resources, events, newsletter

  • To find out more about other previous events, trials and resources produced from the Farm Net Zero project head here.
  • To keep an eye out for future Farm Net Zero events head to our events webpage here.
  • To keep up to date with the project subscribe to the Farm Net Zero newsletter here.